The Coolant Recycling System (EMCRS 200SS) ties all aspects of a good coolant management program into a self-contained, fully integrated system, capable of recycling any water-miscible fluid to its maximum potential.
These units minimize or eliminate disposal costs, reduce fluid concentrate consumption and help improve plant profitability and productivity. With a wide range of tank capacities, EMCRS is a low maintenance, low labour system designed for years of trouble-free service and an extremely fast return on investment.
Dimensions: 1930mm long x 1422mm wide x 1525mm high and weighs approximately 682kg
Features:
• Separate dirty and clean tanks – 800ltrs dirty coolant and 1100 ltrs clean coolant.
• Automatic proportioner mixer – coolant make up & coolant Proportioner, an automatic coolant proportioner (concentration range, 1-8%), with concentrate drum low level sensor
• Oil removal device – free-floating, non-emulsified tramp oil Double diaphragm air pump to transfer dirty coolant from dirty tank floating skimmer to coalescer. A solenoid is installed on the inlet air line of pump to turn it on and off based on tank levels and control panel controls
• Coalescer – tramp oil separator Air Coalescer System with a flow rate of 1-3 gallons per minute and consisting of floating oil skimmer to be used in the EMCRS dirty tank to transport dirty fluid to the coalescer which has two easily removed coalescer media packs with 132 sq. ft. of area each, these media packs are supplied in a 1 foot cube and are easily removed for cleaning and do not require replacement, automatic tramp oil removal set up in the coalescer tank
• Liquid-from-Liquid centrifuge – clean coolant to <0.5% emulsified tramp oil and 2-5 microns of particulate matter
• Mild steel cartridge filter that uses pleated 7” x 18” cartridges to filter dirty fluid prior to the coalescer. Features heavy duty easy on/off lid with eye bolts, drain valve, automatic air bleed vent, pressure gauges to indicate filter change outs, box of six cartridges
• Cross over from clean tank to dirty tank to allow coolant to be reprocessed through the coalescer to remove more tramp oils if present. Coolant is kept constantly moving from the dirty tank through the coalescer into the clean tank and back to the dirty tank.
• Automatic Controls including low level sensor in dirty tank for Coalescer off, mid-level sensor in dirty tank for proportioner on/off, high-level sensor in clean tank for system off alarm
• Control panel with NEMA 12 enclosure, pump start and stop buttons, System on light, high level red alarm light, low concentrate level indicating light.